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Glossary
of Terms
Reprinted
with permission from Application Note: AN 243-1, "Effective Machinery
Measurements Using Dynamic Signal Analyzers," Hewlett-Packard Company,
1991. Editing and additions performed by PCB Piezotronics, Depew, NY,
1998.
Acceleration
- The time rate of change of velocity. Typical units are ft/s2, meters/s2,
and G's (1G = 32.17 ft/s2 = 9.81 m/s2). Acceleration measurements are
usually made with accelerometers.
Accelerometer
- Transducer whose output is directly proportional to acceleration. Most
commonly use piezoelectric crystals to produce output.
Aliasing
- A phenomenon, which can occur whenever a signal is not sampled at greater
than twice the maximum bandwidth of the signal. Causes high frequency
signals to appear at low frequencies. Filtering the signal to a bandwidth
less than ½ the sample rate minimizes Aliasing. When the signal starts
at 0 Hz (baseband signals), bandwidth can be exchanged to maximum frequency
in the definition above.
Alignment
- A condition whereby the axes of machine components are coincident, parallel,
or perpendicular, according to design requirements.
Amplification
Factor (Synchronous) - A measure of the susceptibility of a rotor to vibration
amplitude when rotational speed is equal to the rotor natural frequency
(implies a flexible rotor). For imbalance type excitation, synchronous
amplification factor is calculated by dividing the amplitude value at
the resonant peak by the amplitude value at a speed well above resonance
(as determined from a plot of synchronous response vs. rpm).
Amplitude
- The magnitude of dynamic motion or vibration. Amplitude is expressed
in terms of peak-to-peak, zero-to-peak, or rms. For pure sine waves only,
these are related as follows: rms = 0.707 times zero-to-peak; peak-to-peak
= 2 times zero-to-peak. DSAs generally read rms for spectral components,
and peak for time domain components.
Anti-Aliasing
Filter - Most commonly a low-pass filter designed to filter out frequencies
higher than ½ the sample rate in order to minimize aliasing.
Anti-Friction
Bearing - See Rolling Element Bearing.
Asymmetrical
Support - Rotor support system that does not provide uniform restraint
in all radial directions. This is typical for most heavy industrial machinery
where stiffness in one plane may be substantially different than stiffness
in the perpendicular plane. Occurs in bearings by design, or from preloads
such as gravity or misalignment.
Asynchronous
- Vibration components that are not related to rotating speed (also referred
to as nonsynchronous).
Attitude
Angle (Steady-State) - The angle between the direction of steady-state
preload through the bearing centerline, and a line drawn between the shaft
centerline and the bearing centerline. (Applies to fluid-film bearings.)
Auto
Spectrum (Power Spectrum) - DSA spectrum display whose magnitude represents
the power at each frequency, and which has no phase.
Averaging
- In a DSA, digitally averaging several measurements to improve accuracy
or to reduce the level of asynchronous components. Refer to definitions
of rms, time, and peak-hold averaging.
Axial
- In the same direction as the shaft centerline.
Axial
Position - The average position, or change in position, of a rotor
in the axial direction with respect to some fixed reference position.
Ideally the reference is a known position within the thrust bearing axial
clearance or float zone, and the measurement is made with a displacement
transducer observing the thrust collar.
Balancing
Resonance Speed(s) - A rotative speed that corresponds to a natural
resonance frequency.
Balanced
Condition - For rotating machinery, a condition where the shaft geometric
centerline coincides with the mass centerline.
Balancing
- A procedure for adjusting the radial mass distribution of a rotor so
that the mass centerline approaches the rotor geometric centerline.
Band-Pass
Filter - A filter with a single transmission band extending from lower
to upper cutoff frequencies. The width of the band is normally determined
by the separation of frequencies at which amplitude is attenuated by 3
dB (a factor 0.707).
Bandwidth
- The distance between frequency limits at which a band-pass filter attenuates
the signal by 3 dB. In a DSA, the measurement bandwidth is equal to [(frequency
span)/(number of filters) x (window factor)]. Window factors are: 1 for
uniform, 1.5 for Hanning, and 3.4 for flat top (P301) and 3.6 for flat
top (P401). See flat top for more information.
Baseline
Spectrum - A vibration spectrum taken when a machine is in good operating
condition; used as a reference for monitoring and analysis.
Blade
Passing Frequency - A potential vibration frequency on any bladed
machine (turbine, axial compressor, fan, etc.). It is represented by the
number of blades times shaft-rotating frequency.
Block
Size - The number of samples used in a DSA to compute the Fast Fourier
Transform. Also the number of samples in a DSA time display. Most DSAs
use a block size of 1024. Smaller block size reduces frequency resolution.
Bode
- Rectangular coordinate plot of 1x component amplitude and phase (relative
to a keyphasor) vs. running speed.
BPFO,
BPFI - Common abbreviations for ball pass frequency of defects on
outer and inner bearing races, respectively.
Bow
- A shaft condition such that the geometric centerline of the shaft is
not straight.
Brinneling
(False) - Impressions made by bearing rolling elements on the bearing
race; typically caused by external vibration when the shaft is stationary.
Calibration
- A test during which known values of the measured variable are applied
to the transducer or readout instrument, and output readings varied or
adjusted.
Campbell
Diagram - A mathematically constructed diagram used to check for coincidence
of vibration sources (i.e. 1 x imbalance, 2 x misalignment) with rotor
natural resonances. The form of the diagram is like a spectral map (frequency
versus rpm), but the amplitude is represented by a rectangular plot, the
larger the amplitude the larger the rectangle. Also known as an interference
diagram.
Cascade
Plot - See Spectral Map.
Cavitation
- A condition which can occur in liquid-handling machinery (e.g. centrifugal
pumps) where a system pressure decrease in the suction line and pump inlet
lowers fluid pressure and vaporization occurs. The result is mixed flow
which may produce vibration.
Center
Frequency - For a bandpass filter, the center of the transmission
band, measured in a linear scale.
Charge
Amplifier - Amplifier used to convert accelerometer output impedance
from high to low, making calibration much less dependent on cable capacitance.
Coherence
- Measures how much of the output signal is dependent on the input signal
in a linear and time-invariant way. It is an effective means of determining
the similarity of vibration at two locations, giving insight into the
possibility of cause and effect relationships.
Constant
Bandwidth Filter - A band-pass filter whose bandwidth is independent
of center frequency. The filters simulated digitally by the FFT in a DSA
are constant bandwidth.
Constant
Percentage Bandwidth - A band-pass filter whose bandwidth is a constant
percentage of center frequency. 1/3 octave filters, including those synthesized
in DSAs, are constant percentage bandwidth.
Critical
Machinery - Machines which are critical to a major part of the plant
process. These machines are usually unspared.
Critical
Speeds - In general, any rotating speed which is associated with high
vibration amplitude. Often, the rotor speeds which correspond to natural
frequencies of the system.
Critical
Speed Map - A rectangular plot of system natural frequency (y-axis)
versus bearing or support stiffness (x-axis).
Cross
Axis Sensitivity - A measure of off-axis response of velocity and
acceleration transducers.
Cycle
- One complete sequence of values of a periodic quantity.
Damping
- The quality of a mechanical system that restrains the amplitude of motion
with each successive cycle. Damping of shaft motion is provided by oil
in bearings, seals, etc. The damping process converts mechanical energy
to other forms, usually heat.
Damping,
Critical - The smallest amount of damping required to return the system
to its equilibrium position without oscillation.
Decibels
(dB) - A logarithmic representation of amplitude ratio, defined as
10 times the base ten logarithm of the ratio of the measured power to
a reference. dBV readings, for example, are referenced to 1 volt rms.
dB amplitude scales are required to display the full dynamic range of
a DSA. dB values for power or voltage measurements yields the same result.
Degrees
of Freedom - A phrase used in mechanical vibration to describe the
complexity of the system. The number of degrees of freedom is the number
of independent variables describing the state of a vibrating system.
Digital
Filter - A filter which acts on the data after it has been sampled
and digitized. Often used in DSAs to provide anti-aliasing protection
before internal re-sampling.
Differentiation
- Representation in terms of time rate of change. For example, differentiating
velocity yields acceleration. In a DSA, differentiation is performed by
multiplication by jw in the frequency domain, where w is frequency multiplied
by 2p. (Differentiation can also be used to convert displacement to velocity.)
Discrete
Fourier Transform - A procedure for calculating discrete frequency
components (filters or lines) from sampled time data. Since the frequency
domain result is complex (i.e., real and imaginary components), the number
of frequency points is equal to half the number of time samples (for a
real FFT). When using zoom analysis, the FFT uses complex time data and
then the number of frequency lines is equal to the number of time samples.
Displacement
- The change in distance or position of an object relative to a reference.
Displacement
Transducer - A transducer whose output is proportional to the distance
between it and the measured object (usually the shaft).
DSA
- See Dynamic Signal Analyzer.
Dual
Probe - A transducer set consisting of displacement and velocity transducers.
Combines measurement of shaft motion relative to the displacement transducer
with velocity of the displacement transducer to produce absolute motion
of the shaft.
Dual
Voting - Concept where two independent inputs are required before
action (usually machine shutdown) is taken. Most often used with axial
position measurements, where failure of a single transducer might lead
to an unnecessary shutdown.
Dynamic
Motion - Vibratory motion of a rotor system caused by mechanisms that
are active only when the rotor is turning at speeds above slow roll speed.
Dynamic
Signal Analyzer (DSA) - Vibration analyzer that uses digital signal processing
and the Fast Fourier Transform to display vibration frequency components.
DSAs also display the time domain and phase spectrum, and can usually
be interfaced to a computer.
Eccentricity,
Mechanical - The variation of the outer diameter of a shaft surface
when referenced to the true geometric centerline of the shaft. Out-of-roundness.
Eccentricity
Ratio - The vector difference between the bearing centerline and the
average steady-state journal centerline.
Eddy
Current - Electrical current which is generated (and dissipated) in
a conductive material in the presence of an electromagnetic field.
Electrical
Runout - An error signal that occurs in eddy current displacement
measurements when shaft surface conductivity varies.
Engineering
Units - In a DSA, refers to units that are calibrated by the user
(e.g., in/s, g's).
External
Sampling - In a DSA, refers to control of data sampling by a multiplied
tachometer signal. Provides a stationary display of rpm-related peaks
with changing speed.
Fast
Fourier Transform (FFT) - A computer (or microprocessor) procedure
for calculating discrete frequency components from sampled time data.
A special case of the Discrete
Fourier
Transform, DFT - where the number of samples is constrained to a power
of 2 for speed.
Filter
- Electronic circuitry designed to pass or reject a specific frequency
band.
Finite
Element Modeling - A computer aided design technique for predicting
the dynamic behavior of a mechanical system prior to construction. Modeling
can be used, for example, to predict the natural frequencies of a flexible
rotor.
Flat
Top Filter - FFT window function which provides the best amplitude
accuracy for measuring discrete frequency components. Note: there are
several different flat top windows. The HP proprietary P401 is the "best"
flat top window. P301 is the most common.
Fluid-Film
Bearing - A bearing which supports the shaft on a thin film of oil.
The fluid-film layer may be generated by journal rotation (hydrodynamic
bearing), or by externally applied pressure (hydrostatic bearing).
Forced
Vibration - The oscillation of a system under the action of a forcing
function. Typically forced vibration occurs at the frequency of the exciting
force.
Free
Vibration - Vibration of a mechanical system following an initial
force - typically at one or more natural frequencies.
Frequency
- The repetition rate of a periodic event, usually expressed in cycles
per second (Hz), revolutions per minute (rpm), or multiples of a rotational
speed (orders). Compare to orders that are commonly referred to as 1x
for rotational speed, 2x for twice rotational speed, etc.
Frequency
Response Function - The amplitude and phase response characteristics
of a system.
G
- The value of acceleration produced by the force of gravity.
Gear
Mesh Frequency - A potential vibration frequency on any machine that
contains gears; equal to the number of teeth multiplied by the rotational
frequency of the gear.
Hanning
Window - FFT window function that normally provides better frequency
resolution than the flat top window, but with reduced amplitude accuracy.
Harmonic
- Frequency component at a frequency that is an integer multiple of the
fundamental frequency.
Heavy
Spot - The angular location of the imbalance vector at a specific
lateral location on a shaft. The heavy spot typically does not change
with rotational speed.
Hertz
(Hz) - The unit of frequency represented by cycles per second.
High
Spot - The angular location on the shaft directly under the vibration
transducer at the point of closest proximity. The high spot can move with
changes in shaft dynamics (e.g., from changes in speed).
High-Pass
Filter - A filter with a transmission band starting at a lower cutoff
frequency and extending to (theoretically) infinite frequency.
Hysteresis
- Non-uniqueness in the relationship between two variables as a parameter
increases or decreases. Also called deadband, or that portion of a system's
response where a change in input does not produce a change in output.
Imbalance
- Unequal radial weight distribution on a rotor system; a shaft condition
such that the mass and shaft geometric center lines do not coincide.
Impact
Test - Response test where the broad frequency range produced by an
impact is used as the stimulus. Sometimes referred to as a bump test.
See impulse response for more information.
Impedance,
Mechanical - The mechanical properties of a machine system (mass,
stiffness, damping) that determine the response to periodic forcing functions.
Impulse
Response - The response of a system to an impulse as input signal.
The output then produces the impulse response that is the time domain
equivalent to the Frequency Response Function, FRF.
Influence
Coefficients - Mathematical coefficients that describe the influence
of system loading on system deflection.
Integration
- A process producing a result that, when differentiated, yields the original
quantity. Integration of acceleration, for example, yields velocity. Integration
is performed in a DSA by dividing the frequency lines by jw, where w is
frequency multiplied by 2p. (Integration is also used to convert velocity
to displacement.)
Journal
- Specific portions of the shaft surface from which rotor applied loads
are transmitted to bearing supports.
Keyphasor
- A signal used in rotating machinery measurements, generated by a transducer
observing a once-per-revolution event. The keyphasor signal is used in
phase measurements for analysis and balancing. (Keyphasor is a Bently
Nevada trade name.)
Lateral
Location - The definition of various points along the shaft axis of
rotation.
Lateral
Vibration - See Radial Vibration.
Leakage
- In DSAs, a result of finite time record length that results in smearing
of frequency components. Its effects are greatly reduced by the use of
weighted time functions such as Flat top or Hanning windows.
Linearity
- The response characteristics of a linear system remain constant with
input level and/or excitation signal type. That is, if the response to
input a is k·a, and the response to input b is k·b, then the response
of a linear system to input (a + b) will be (k·a + k·b), independent of
the function k. An example of a non-linear system is one whose response
is limited by mechanical stop, such as occurs when a bearing mount is
loose.
Lines
- Common term used to describe the filters of a DSA produced by the FFT
(e.g., 400 line analyzer).
Linear
Averaging - See Time Averaging.
Low-Pass
Filter - A filter whose transmission band extends from dc to an upper
cutoff frequency.
Mechanical
Runout - An error in measuring the position of the shaft centerline
with a displacement probe that is caused by out-of-roundness and surface
imperfections.
Micrometer
(MICRON) - One millionth (.000001) of a meter. (1 micron = 1 x E-6
meters @ 0.04 mils.)
MIL
- One thousandth (0.001) of an inch. (1 mil = 25.4 microns)
Modal
Analysis - The process of breaking complex vibration into its component
modes of vibration, very much like frequency domain analysis breaks vibration
down to component frequencies.
Mode
Shape - The resultant deflected shape of a rotor at a specific rotational
speed to an applied forcing function. A three-dimensional presentation
of rotor lateral deflection along the shaft axis.
Modulation,
Amplitude (AM) - The process where the amplitude of a signal is varied
as a function of the instantaneous value of a another signal. The first
signal is called the carrier, and the second signal is called the modulating
signal. Amplitude modulation always produces a component at the carrier
frequency, with components (sidebands) at the frequency of the carrier
frequency plus minus the modulating signal.
Modulation,
Frequency (FM) - The process where the frequency of the carrier is
determined by the amplitude of the modulating signal. Frequency modulation
produces a component at the carrier frequency, with adjacent components
(sidebands) at frequencies around the carrier frequency related to the
modulating signal. The carrier and sidebands are described by Bessel functions.
Natural
Frequency - The frequency of free vibration of a system. The frequency
at which an undamped system with a single degree of freedom will oscillate
upon momentary displacement from its rest position.
Nodal
Point - A point of minimum shaft deflection in a specific mode shape.
May readily change location along the shaft axis due to changes in residual
imbalance or other forcing function, or change in restraint such as increased
bearing clearance.
Noise
- Any component of a transducer output signal that does not represent
the variable intended to be measured.
Nyquist
Criterion - Requirement that a sampled system needs to be sampled
at a frequency greater than twice the bandwidth of the signal to be sampled.
Nyquist
Plot - A plot of real versus imaginary spectral components that is
often used in servo analysis. Should not be confused with a polar plot
of amplitude and phase of 1x vibration.
Octave
- The interval between two frequencies with a ratio of 2 to 1.
Oil
Whirl/Whip - An unstable free vibration whereby a fluid-film bearing
has insufficient unit loading. Under this condition, the shaft centerline
dynamic motion is usually circular in the direction of rotation. Oil whirl
occurs at the oil flow velocity within the bearing, usually 40 to 49%
of shaft speed. Oil whip occurs when the whirl frequency coincides with
(and becomes locked to) a shaft resonant frequency. (Oil whirl and whip
can occur in any case where fluid is between two cylindrical surfaces.)
Orbit
- The path of the shaft centerline motion during rotation. The orbit is
observed with an oscilloscope connected to x and y-axis displacement transducers.
Some dual-channel DSAs also have the ability to display orbits.
Oscillator-Demodulator
- A signal conditioning device that sends a radio frequency signal to
an eddy-current displacement probe, demodulates the probe output, and
provides output signals proportional to both the average and dynamic gap
distances. (Also referred to as
Peak
Hold - In a DSA, a type of averaging that holds the peak signal level
for each frequency component.
Period
- The time required for a complete oscillation or for a single cycle of
events. The reciprocal of frequency.
Phase
- A measurement of the timing relationship between two signals, or between
a specific vibration event and a keyphasor pulse. Phase is often measured
as a function of frequency.
Piezoelectric
- Any material which provides a conversion between mechanical and electrical
energy. For a piezoelectric crystal, if mechanical stresses are applied
on two opposite faces, electrical charges appear on some other pair of
faces.
Polar
Plot - Polar coordinate representation of the locus of the 1x vector
at a specific lateral shaft location with the shaft rotational speed as
a parameter.
Power
Spectrum - See Auto Spectrum.
Preload,
Bearing - The dimensionless quantity that is typically expressed as
a number from zero to one where a preload of zero indicates no bearing
load upon the shaft, and one indicates the maximum preload (i.e., line
contact between shaft and bearing).
Preload,
External - Any of several mechanisms that can externally load a bearing.
This includes "soft" preloads such as process fluids or gravitational
forces as well as "hard" preloads from gear contact forces, misalignment,
rubs, etc.
Proximitor,
- 1. A Bently Nevada
trade name. 2. See Oscillator/Demodulator
Radial - Direction perpendicular to the shaft centerline.
Radial
Position
- The average location, relative to the radial bearing centerline, of
the shaft dynamic motion.
Radial
Vibration - Shaft dynamic motion or casing vibration which is in a
direction perpendicular to the shaft centerline.
Real-Time
Analyzer - See Dynamic Signal Analyzer.
Real-Time
Rate - For a DSA, the broadest frequency span at which data is sampled
continuously. Real-time rate is mostly dependent on FFT processing speed.
If the definition of real-time rate is "not miss any data", the real-time
rate will be window dependent. The real-time rate will decrease when using
any other window than uniform.
Rectangular
Window - See Uniform Window.
Relative
Motion - Vibration measured relative to a chosen reference. Displacement
transducers generally measure shaft motion relative to the transducer
mounting.
Repeatability
- The ability of a transducer or readout instrument to reproduce readings
when the same input is applied repeatedly.
Resolution
- The smallest change in stimulus that will produce a detectable change
in the instrument output.
Resonance
- The condition of vibration amplitude and phase change response caused
by a corresponding system sensitivity to a particular forcing frequency.
A resonance is typically identified by a substantial amplitude increase,
and related phase shift.
Rolling
Element Bearing - Bearing whose low friction qualities derive from
rolling elements (balls or rollers), with little lubrication.
Root
Mean Square (rms) - Square root of the arithmetical average of a set
of squared instantaneous values. DSAs perform rms averaging digitally
on successive vibration spectra, frequency line by frequency line.
Rotor,
Flexible - A rotor which operates close enough to, or beyond its first
bending critical speed for dynamic effects to influence rotor deformations.
Rotors which cannot be classified as rigid rotors are considered to be
flexible rotors.
Rotor,
Rigid - A rotor which operates substantially below its first bending
critical speed. A rigid rotor can be brought into, and will remain in,
a state of satisfactory balance at all operating speeds when balanced
on any two arbitrarily selected correction planes.
Runout
Compensation - Electronic correction of a transducer output signal
for the error resulting from slow roll runout.
Seismic
- Refers to an inertially referenced measurement or a measurement relative
to free space.
Seismic
Transducer - A transducer that is mounted on the case or housing of
a machine and measures casing vibration relative to free space. Accelerometers
and velocity transducers are seismic.
Signal
Conditioner - A device placed between a signal source and a readout
instrument to change the signal and/or bandwidth. Examples: attenuators,
preamplifiers, charge amplifiers, filters.
Signature
- Term usually applied to the vibration frequency spectrum which is distinctive
and special to a machine or component, system or subsystem at a specific
point in time, under specific machine operating conditions, etc. Used
for historical comparison of mechanical condition over the operating life
of the machine.
Slow
Roll Speed - Low rotative speed at which dynamic motion effects from
forces such as imbalance are negligible.
Spectral
Map - A three-dimensional plot of the vibration amplitude spectrum
versus another variable, usually time or rpm.
Spectrum
Analyzer - An instrument which displays the frequency spectrum of
an input signal.
Stiffness
- The spring-like quality of mechanical and hydraulic elements to elasticity
deform under load.
Strain
- The physical deformation, deflection, or change in length resulting
from stress (force per unit area).
Subharmonic
- Sinusoidal quantity of a frequency that is an integral submultiple of
a fundamental frequency.
Subsynchronous
- Component(s) of a vibration signal which has a frequency less than shaft
rotative frequency.
Synchronous
Sampling - In a DSA, it refers to the control of the effective sampling
rate of data; which includes the processes of external sampling and computed
resampling used in order tracking.
Time
Averaging - In a DSA, averaging of time records that results in reduction
of asynchronous components with reference to the trigger.
Time
Record - In a DSA, the sampled time data converted to the frequency
domain by the FFT. Most DSAs use a time record of 1024 samples.
Torsional
Vibration - Amplitude modulation of torque measured in degrees peak-to-peak
referenced to the axis of shaft rotation.
Tracking
Filter - A low-pass or band-pass filter which automatically tracks
the input signal versus the rpm. A tracking filter is usually required
for aliasing protection when data sampling is controlled externally.
Transducer
- A device for translating the magnitude of one quantity into another
quantity.
Transient
Vibration - Temporarily sustained vibration of a mechanical system.
It may consist of forced or free vibration or both. Typically this is
associated with changes in machine operating condition such as speed,
load, etc.
Transverse
Sensitivity - See Cross-Axis Sensitivity.
Trigger
- Any event which can be used as a timing reference. In a DSA, a trigger
can be used to initiate a measurement.
Unbalance
- See Imbalance.
Uniform
Window - In a DSA, a window function with uniform weighting across
the time record. This window does not protect against leakage, and should
be used only with transient signals contained completely within the time
record.
Vector
- A quantity which has both magnitude and direction (phase).
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